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Category Archives: electric vehicles
Polaris GEM Issues Recall
Marc Cesare, Smallvehicleresource.com
GEM, owned by Polaris, has issued a recall for 2016-2017 e2, e4, e6, and eL XD models because the drive mode switch can send an incorrect signal, causing the vehicle to go in the opposite direction than intended. This is a fairly large recall for GEM in relation to their annual sales. It seems few Polaris brands can escape recall issues of late.
The following information is from NHTSA.
Campaign Number: 16V884000
Manufacturer Polaris Industries, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 1,644
Summary
Polaris Industries, Inc. (Polaris) is recalling certain 2016-2017 GEM e2, e4, e6, and eL XD electric vehicles manufactured May 29, 2015, to November 18, 2016. The drive mode switch can send an incorrect signal, causing the vehicle to go in the opposite direction than intended.
Remedy
Polaris will notify owners, and dealers will replace the drive switch, free of charge. The recall is expected to begin in December 2016. Owners may contact GEM Consumer Service Department at 1-855-743-3436. Polaris’ number for this recall is L-16-01.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Should Autocycles Be Next For STOV Manufacturers
Marc Cesare, Smallvehicleresource.com
I have come across a number of articles recently focusing on autocycles and I thought this might be a potential product development direction for STOV manufacturers.
First, what is an autocycle? It is basically a three-wheeled vehicle such as the Slingshot by Polaris, or offerings from start ups such as Elio Motors and Arcimoto. There is no standard definition for an autocycle in the US or other countries. In the US, an autocycle is typically classified as a motorcycle, although not always, as Polaris discovered with their Slingshot. They have had to work with some states to develop legislation to allow their vehicles on the road. (See how the classification for the Slingshot varies by state.)
The benefit of being classified as a motorcycle is that the vehicle does not have to conform to more expensive automobile safety standards. This benefit is key to providing STOV manufacturers with a new product opportunity. In particular, I believe Polaris and the golf car manufacturers are well positioned to produce a more practical neighborhood electric vehicle that can provide a good value proposition in relation to street legal golf cars (new or used), low speed vehicles and lower priced highway capable cars.
Now Polaris already has the Slingshot, but this is more of a recreational vehicle designed for those interested in a motorcycle like experience with a greater sense of safety and requiring less driving skill. The Slingshot is highway capable, features a gas engine and pricing starts around $22,000. The not yet in production Elio Motors autocycle is also gas powered, highway capable and has a base price of $7,300. The electric powered Arcimoto SRK is expected to be available this year, has a top speed of 80 mph and starts at $12,000 for the 12kWh model which provides a 70 mile range. Like Slingshot, the Elio and SRK provide seating for two but they are placed front to back rather than side to side as in the Slingshot. All three feature two wheels up front and one in the rear.
While all three of these vehicles are capable of highway speeds, I propose that there is a real market opportunity for a medium speed vehicle (MSV). The medium speed, say up to 40-45 mph, would make the vehicles more practical to use for personal transport than golf cars or LSVs which top out at 19-25 mph. STOV manufacturers have pushed for a MSV designation but NHTSA has not been willing to budge on the costly safety standards for four-wheeled vehicles. This is why the motorcycle/autocycle classification is critical to this opportunity. A MSV autocycle would be a more viable second vehicle for many households and a more versatile neighborhood vehicle for those in gated or retirement communities.
The vehicle should also be electric powered to maximize the environmental benefits and also take advantage of electric motorcycle incentives where available. An electric autocycle would provide a significantly less expensive electric vehicle option to green consumers than the currently available electric cars. A MSV would also require a smaller battery pack than a highway capable electric autocycle, further reducing costs. Of course, a highway capable option could be made available but that would start driving up the costs.
Besides the aforementioned startups, who is positioned to develop these type of vehicles? Polaris is an obvious choice. They already have experience designing, engineering and producing an autocycle and they are innovators. They also have been acquiring electric drivetrain technology (Brammo) and electric vehicle brands such as GEM, Goupil and Taylor-Dunn. It is a vehicle that could potentially fit nicely into their portfolio of the brands that are sold internationally. The biggest challenge for Polaris would be distribution. A MSV autocycle would probably not be a good fit for their powersports dealers, as the customers would be more transportation than recreation oriented. Their brands such as Goupil, Taylor-Dunn and even GEM are geared more towards the commercial customer. Polaris might have to partner with another company to access the right distribution channels.
This brings us to the golf car manufacturers. They have the expertise in developing and selling electric vehicles, but not necessarily the three-wheeled variety and have been more focused on lead acid battery packs. One could argue that they also haven’t been that innovative. They do however have the right distribution network. Their customers are already coming to them for personal transportation solutions.
A MSV autocycle could find a home in Textron’s (maker of E-Z-GO) Specialty Vehicle division which encompasses a wide range of small, task-oriented vehicles. They have also been striking out into new territory with new ATV and UTV products under the Bad Boy Off-road brand. Another option is Yamaha Golf Car, although they are the smallest of the big three manufacturers. This leaves Club Car. As a subsidiary of Ingersoll-Rand they certainly have the financial wherewithal to develop a vehicle on their own, and they may be the best fit for a partnership with Polaris. Unlike Yamaha and Textron they do not compete directly with Polaris in the recreational UTV space. They are also considered by many to be the highest quality brand of the three and have over 600 distributors, dealers and factory branch locations.
It will be interesting to see if the autocycles from Elio and Arcimoto prove to be popular and encourage other manufacturers to join the fray.
NHTSA: New Sound Requirement For LSVs
Marc Cesare, Smallvehicleresource.com
New National Highway Traffic Safety Administration (NHTSA) regulations will add a sound requirement to hybrids and electric light-duty vehicles to make them easier to perceive. The requirement mandates that hybrids and electric cars with a gross vehicle weight rating of 10,000 pounds or less must emit an audible sound when traveling at speeds of of approximately 19 miles per hour or less and when moving forward or in reverse. The regulation will apply to low speed vehicles. According to NHTSA,
“The new federal safety standard will help pedestrians who are blind, have low vision, and other pedestrians detect the presence, direction and location of these vehicles when they are traveling at low speeds, which will help prevent about 2,400 pedestrian injuries each year once all hybrids in the fleet are properly equipped….Manufacturers have until Sept. 1, 2019, to equip all new hybrid and electric vehicles with sounds that meet the new federal safety standard. Half of new hybrid and electric vehicles must be in compliance one year before the final deadline.”
At first glance the regulation does not cover golf cars, even tough in many areas they are allowed to operate on local streets. From NHTSA’s point of view a golf car is not a street legal vehicle, and therefore not regulated as a motor vehicle. LSVs, on the other hand, are street legal and regulated. A gray area may be modified golf cars which may meet LSV requirements but are not purposely manufactured as LSVs. I spoke with Thomas Healy in NHTSA’s legal office and a key determining factor is the speed of the vehicle. If a vehicle’s top speed is not more than 20 mph then it is not considered a motor vehicle. However, a golf car modified to meet Federal LSV requirements and modified to have a top speed over 20 mph may technically fall under this new regulation.
I also spoke with a dealer that sells LSVs to both colleges and consumers. The colleges like the idea of these vehicles having sound as a safety feature, since they are often navigating a campus environment crowded with pedestrians. A key reason colleges purchase LSVs rather than golf cars are the vehicle’s safety features. On the other hand, according to the dealer, consumers do not like the idea of constantly hearing a noise, especially at night. In fact, one of the reasons they like electric powered LSVs is their quiet operation. The irony is the regulation could incentivize LSV owners to drive faster, maintaining a speed over 19 mph as much as possible to avoid emitting the sound.
I also spoke with a public safety officer at The Villages in Florida. They have thousands of golf cars and LSVs and many miles of multi-modal paths. He stated that the lack of noise from electric powered vehicles did not stand out as a significant safety issue. In part, he suggested that the level of awareness among residence is a mitigating factor. With the large number of golf cars and LSVs operating in the community, as well as the multi-modal paths, residents have a heightened awareness of their surroundings and the dangers while traveling on foot. He also suggested that a safety sound emanating from so many vehicles could prove to be very annoying.
Learn more: NHTSA.org (Press Release)
Road Use Regulation Roundup: November 2016
The following is a summary of some of the road use regulations for golf cars, LSVs, ATVs and UTVs that have been passed or are being considered at the state, county and city levels since August 2016.
Some trends in this latest regulation roundup:
- Almost all of the regulation activity is occurring at the city level
- Most of the ordinances are being considered but have not been passed yet.
- Most of the ordinances concern allowing UTVs on city streets and a few concern golf cars or low-speed vehicles.
- One city repealed an ordinance allowing utility vehicles on city streets because of safety concerns.
Nashville, TN – Elkhart County Commissioners passed an ordinance which would allow golf carts on all non-numbered county roads. The ordinance as proposed would allow the use of golf carts in all of the unincorporated areas of the county with the exception of numbered county roads, which for the most part would restrict their use to residential subdivisions. Vehicles could be used only from sunrise to sunset. The ordinance also regulates LSVs.
Kearney, MO – The city is considering a citizen’s request to allow the use of ATVs within the city. UTVs are already allowed. There is some concern by officials about the safety of ATVs being operated among larger vehicles such as trucks.
Fort Scott, KS – City officials are drafting an ordinance that will allow UTVs to be used on city streets. The police chief researched similar UTV ordinances in nearby communities and recommended that they be operated by licensed drivers at least 18 years of age and restrictions in place for certain city streets. There was some discussion on the speed of UTVs and whether tires on the vehicles are strictly for off-road use and would have proper traction on city streets. The city already has a golf car ordinance in place.
St. Augustine, FL – The City Commission passed new definitions and standards for low-speed vehicles like golf cars. They also discussed safety issues of using low-speed vehicles, golf cars and ScootCoupes (3-wheeled vehicles that can travel up to 40 mph) on certain roads. They are planning on analyzing the use of these same vehicles on a for-profit basis.
Hapeville, GA – The city is considering regulations to promote the use of low-speed vehicles and/or golf cars.
Sault Ste. Marie, Ontario, Canada – The city is considering the use of ATVs and UTVs on municipal roads similar to other nearby municipalities.
Jasper, IN – The Jasper Police Department plans to increase enforcement of golf cars on city streets.
Landis, NC – The North Carolina Department of Transportation denied town requests to change the speed limits on two streets. In August, Landis made the request to lower the speed limit on both roads — along with several others — from 45 mph to 35 mph in order to allow golf carts and other low-speed vehicles to travel within the city limits.
Garner, IA – The City Council is considering an ordinance that will allow the use of ATVs and UTVs on city streets.
Kansas – The Department of Wildlife, Parks and Tourism commission is considering regulations that will allow golf cars and UTVs to be used on state park roads between sunrise and sunset.
Great Bend, KS – The City Council passed ordinances that would allow ‘micro-utility’ trucks on city streets. These vehicles are defined as any motor vehicle which is not less than 48 inches in width, has an overall length, including the bumper, of not more than 106 inches, has an unloaded weight, including fuel and fluids, of more than 1,500. Golf cars or all-terrain vehicles are not included.
New Hampton, IA – The City Council is likely to pass an ordinance that will allow golf cars and utility vehicles.
Festus, MO – Citing safety issues, the City Council repealed an ordinance passed last year that allowed utility vehicles to be used on city streets.
Nashville, TN – The Metro Transportation Licensing Commission voted to restrict pedal taverns, pedicabs and other pedal carriages as well as low-speed vehicles from operating between 7 a.m. and 9:30 a.m. and between 4 p.m. and 6:30 p.m. Congestion and safety concerns were the reasons.
STOVs Role In Future Transportation
My colleague Stephen Metzger has written an article on the role of small, task-oriented vehicles (STOVs) in future transportation systems given potential trends towards more urbanization, increasing road traffic and evolving transportation technology. These trends intertwine with specific mobility trends such as electrification, shared mobility and driverless vehicles. He posits that golf car type vehicles are well suited to play a role in the urban transportation systems of the future. Learn more: Smallvehicleresource.com
4ekolka: A 3D Printed LSV
The 4ekolka is a 3D printed, electric powered vehicle out of Prague from Petr Chladek. The estimated cost to build this prototype vehicle was $12,000 with half of that for the batteries and battery management system. The vehicle is designed for a top speed of 55 km/h or approximately 34 mph. The 9.6 kWh battery pack consists of LiFePO4 batteries with a capacity of 200Ah @ 48V and the estimated range per charge is 200 km or 124 miles. The 4ekolka is expected to consume about 100 Wh compared to 200-300 Wh for most electric vehicles.
The expected market is for intra-city driving and as a secondary car. The designer is also investigating commercial uses. The vehicle is currently being tested on roads in Prague. Learn more: Electrek.co
UTV Maker Intimidator Plans $12M Expansion
Utility vehicle and lawnmower manufacturer Intimidator, Inc. of Batesville, AK announced plans for a $12 million expansion to address growth in both product markets. The expansion will include a second manufacturing plant and the addition of 400 jobs over the next four years. The company makes Intimidator UTVs, Bad Dawg UTV accessories, Ground HogMax disc plow for ATVs/UTVs, Spartan zero-turn mowers and the Gourmet Guru Grill. The company is owned by Robert and Becky Foster.
As part of the expansion, the company will receive support from the state in the form a $1.5 million community development block grant, a cash rebate equal to 4.25 percent of annual payroll for the new jobs for five years, and sales tax refunds on building materials, machinery and equipment associated with the expansion.
Intimidator has partnered with Mahindra to develop Mahindra’s line of mPACT XTV utility vehicles. The expansion is tied in part to this partnership. The Intimidator line of UTVs was originally launched in 2013. The product line includes the Classic, Crew and Truck versions. There are several powertrains available depending on the version including a Kohler 1000cc diesel engine, a Kohler 750cc gas engine, Intimidator’s own 800cc gas engine and a 48 volt AC electric motor. Learn more: NWAonline.com
Nikola Motor Reveals Electric UTV Prototype
In May, Nikola Motor, known more for developing an electric powered long-haul truck, also announced that it was developing an impressive electric powered UTV, the Nikola Zero. Now, in September the company has unveiled a prototype vehicle. According to the company, here are some of the key specifications for the vehicle:
- 100% electric powered vehicle
- Range up to 200 miles
- 400 volts
- Up to 520 hp
- Up to 467 ft-lbs of torque
- 72kWh Battery
- All-wheel Drive
- Instant torque in < 1 sec
- 0-60 mph in 3 seconds
- 20″ suspension
- 32″ tires
- 14.5″ of ground clearance
- Optional 10 degree rear steering box
- Waterproof motor and gearbox
- Two 7″ displays or one optional 15″ display
- Seats 4
A 2-seat version will also be offered according to management. The vehicle will be priced at $37,000 and the target date for deliveries is Q3 2017. A model can be reserved with a $750 deposit. Learn more: Electrek.co
Comment: From the pictures, the Nikola Zero appears to also have solar panels on the roof. At 72kWh the battery pack for the Nikola Zero is very large. By comparison the Ranger EV Li-Ion battery pack features a 30v 8.3 kWh battery and a 15v 4.1 kWh battery. The price point also seems to be on the low side given the size of the battery pack. The Ranger EV Li-Ion with a much smaller battery pack sell for a $11,700 premium over their standard Ranger EV. Given that high performance UTVs sell for $25,000 or more, the price premium of a similar vehicle with a large lithium ion battery pack should place the Nikola Zero at a price point well above $37,000. It will be interesting to see if the vehicle can make it to market. In any case, the vehicle is another indication of a continuing trend of electric UTVs being purposefully built for more demanding applications and uses other than hunting.
New Models Reveal Market Trends
While the growth of the small, task-oriented vehicle market (STOV) may not be as strong as a few years ago, the proliferation of new models since the beginning of the year indicate a competitive and still growing market. The STOV market includes utility vehicles(UTVs)/side-by-sides, golf cars and LSVs. UTVs make up the largest share of the STOV market and not surprisingly that is where much of the action is. The UTV segment is also where much of the growth opportunity is as well.
A review of over 25 brands and product lines including all of the major players in the UTV market, as well as smaller ones, shows that approximately 80 new models were launched since the end of 2015. These have included completely new entrants, product line extensions, special edition models customized for specific applications and product line upgrades.
A major factor in this large number of new models has been the re-entry of established powersports brands into the market over the last several years. For example, Honda after being somewhat dormant after their Big Red UTVs pursued the market with their Pioneer line. Meanwhile Yamaha had built out the work oriented Viking line, the Wolverine crossover line and more recently attacked the pure recreational/sport segment with their YXZ line.
An analysis of recent model introductions illuminates important trends in the market including the continued push for higher horsepower vehicles, targeting ‘value’ buyers with lower price point models, developing models with accessory packages for specialized applications, and shifts in the electric UTV segment. These trends and others are discussed in an article a I recently posted in our buying guide section.